Why Is Cable Management Important?

Cables and wires often account for 3% of the total weight of an aircraft. The figure 3% looks small when you consider it as a percentage, but the consideration changes when you convert the value into kilos. In recent decades, many have been trying to improve fleet fuel efficiency since the aviation industry spends one-third of its annual income on fuel. To comply with increasing rules and regulations concerning noise and fuel emission, it has become increasingly necessary for aircraft to be lighter and more energy-efficient.

If airlines manage to improve fuel efficiency by 1%, it will be equivalent to $2 billion US dollars in savings per year for airlines. With such a small change and such a huge return, one can understand how managing cables and wires can help improve aircraft fuel efficiency. Planes are heavy, so they use a large amount of fuel, and reducing their weight will result in less drag, hence lower fuel consumption. This can be achieved by effectively managing the cables present in the aircraft.

Onboard wires and cables connect vital equipment throughout an airplane. Power supplies, data sensors, information flight management controls, communication systems, emergency lighting, and inflight entertainment are just some examples of onboard equipment that create the necessity of wires and cables in aircraft. In order to meet the demands of various assemblies, many systems are equipped with fiber-optic connections so that all tech needs can be established and taken care of quickly without any delays. With so much wiring on a plane, saving even one pound can make an incredible difference in fuel consumption over time.

Airlines must have enough wiring for installing advanced technologies that will be needed for an increasing number of passengers and their diverse needs. For example, the narrow-bodied Boeing 737NG carries 40 miles of wire, while the wide-bodied Boeing 747 carries 150 miles of wiring. Additionally, if you have ever been inside a jumbo jet like the double-decker Airbus A380, then chances are that you are surrounded by a collection of 320 miles of wires. Optimal cable management consists of effectively utilizing all wires and cables to reduce the amount used in aircraft to ultimately reduce the aircraft's total weight. Currently, researchers are working tirelessly to create new manufacturing techniques for lighter wires and cables. The quest continues as the industry steps up its pursuit of lighter materials that can be used in production processes across all industries.

Cables and wires are essential for managing systems in today's world. The right cable management system can help a business stay organized by connecting various cables into one bundle instead of being scattered across your space. Cable management is a great way to keep your cables in check and maintain basic functionality. In addition, they allow for easy maintenance, which means you can service or replace any damaged components with ease.

Exposed wires and cables are a huge safety hazard because they can be subjected to constant abrasion, which in turn causes premature wear. This results in not only unnecessary maintenance, but also replacement costs. The biggest safety hazard is the increased fire risk due to heat damage which can lead to the possible burning of assemblies if hazards are not dealt with quickly enough. When searching for a faulty connection within tangled or dangling wires, many hours are spent trying to figure out the source of the problem. Instead, bundle your cables and turn them into an organizational tool so that it is easier to access things for troubleshooting and routine maintenance upgrades.

Airlines need a variety of cable management solutions to meet weight and compliance needs, and more durable wires that can withstand tough conditions are highly beneficial. They also require these products to be easy to clean with low maintenance requirements, so they do not affect flight safety or create clutter within planes themselves. Parts Needed Yesterday a company with effective wire and cable solutions available for your aircraft. More than that, we are an AS9120B, ISO 9001:2015, and FAA AC 00-56B accredited online distributor of aviation and aircraft engine parts. Contact us with your requirements, and we will be happy to provide everything you need.


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February 2, 2022

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